Diseño de un programa de mantenimiento preventivo basado en la metodología RCM para el área de empaque de la empresa Laboratorios Stein.
Córdoba-Ramírez, Roberto Alonso
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This project was develop in the enterprise Stein Corp, whose main activity is the production and marketing of drugs for human use. The study has objective to improve the availability of production equipment for the packing area through design of a preventive maintenance program based on RCM methodology (Reliability Centered Maintenance) with the final purpose to reduce downtime for corrective maintenance. In the diagnosis of current situation is achieved determine the productive section having associated the nonproductive hours, resulting the subdivision and packing area with approximately 96% of the total time. After obtaining this information now is concentrated in this area to determine which equipment are causing these downtime. Through the Pareto analysis it determined of 80% of the lost time associated to the assets more demand maintenance tasks. Knowing the equipment has to study it perform an analysis to find which most recurrent failures modes in each assets selected. Knowing the current situation of the selected equipment the proposed solution the design of a preventive maintenance program based on RCM for the packing area. The proactive maintenance actions for each equipment were determined with the participation of company personnel responsible for the operation and maintenance of equipment and this give origin to preventive maintenance manual. It is hoped with the information gathered is achieve to implement the program, besides given due importance by the others departments. In analyzing the benefits of this proposal is obtain economic gains, improvement of indicators, improvements in equipment lifecycle and performance of department. Key words: Reliability Centered Maintenance, Availability, Preventive Maintenance Program, Pareto chart, Proactive maintenance actions
Proyecto de Graduación (Licenciatura en Ingeniería en Mantenimiento Industrial) Instituto Tecnológico de Costa Rica, Escuela de Ingeniería Electromecánica, 2016.